Custom Tray & Sleeve Boxes
From $0.95/unitThat's the price at 5,000+ units. Orders start at 100 units, from $3.00/unit - see the quantity prices below.
A sliding tray paired with an outer sleeve, like a matchbox - for a premium unboxing feel.
- Made to your exact size - no stock sizes
- Free dieline templates and a digital proof before we print
- Shipping included - delivered in about 2 weeks
- Prints like your approved proof, or we replace or refund it
Customize your order
We'll make your sleeve 6.1 x 3.1 x 1.5 in (clearance added). Not sure of your size? Use the measuring guide or request a quote without it.
Not sure about sizes or finishes? Call +1-312-910-5253 and we'll help.
- Order size
- Low minimums
- Delivery
- About 2 weeks
- Shipping
- Included
- Free proof
- Every order
About tray & sleeve boxes
The two-piece construction adds a deliberate reveal moment when the tray slides out, which is why it's a common choice for gifting and above-average unit prices.
A tray sleeve box has two parts. A shallow tray holds the product, and a printed sleeve slides over it, a bit like a matchbox. Pulling the tray out of the sleeve makes opening feel like a small reveal, which is why this style is used for gifts and premium products.
Use it when the unboxing is part of the product: confectionery, cosmetics, jewelry, bakery and subscription boxes. The sleeve carries your artwork and the tray keeps the contents in place. Measure the outside of the tray, not the product, so the sleeve slides on smoothly.
Specifications
| Material | Kraft, SBS / C1S, Recycled Board, Corrugated (E/F-Flute) |
|---|---|
| Sleeve Style | Slide-on, with optional glued seam or locking tab |
| Supply Format | Flat, pre-glued, or with adhesive strip |
| Assembly | Minimal - folds or slides into shape |
| Printing | Offset lithography, CMYK or Pantone (PMS) |
| Print Coverage | Outside only, or outside and inside |
| Finishing Options | Foil Stamping, Embossing / Debossing, Spot UV, Soft-Touch |
| Custom Die-Cut | Available |
| Dieline & Design Support | Available on request, free of charge |
How to measure for tray & sleeve boxes
- Size the inner tray to the product first, then size the outer sleeve to the tray.
- Leave a little extra depth if the product has an irregular or domed top.
Need a flat template for this size? Make a free dieline. Full step-by-step instructions: How to Measure a Packaging Sleeve.
Recommended for
Frequently asked questions
What is a tray sleeve?
A tray sleeve is a two-part pack: a shallow tray holds the product, and a printed sleeve slides over it, like a matchbox. The tray slides out for access and the sleeve carries your branding.
Can I use a tray sleeve for food?
Yes. Bakery, confectionery, takeaway and ready-meal trays are common uses. For direct food contact, tell us your food type in the quote request so we can recommend a suitable board and coating.
What size tray sleeve do I need?
Measure the outside of your tray: length, width and height. The sleeve is made slightly larger so it slides on easily. Send a photo with a ruler beside it if you're unsure.
How is a tray sleeve different from a box sleeve?
A box sleeve goes around a box or product you already have. A tray sleeve box is a set: a sliding tray plus the outer sleeve, so the pack opens like a matchbox.
What's the minimum order quantity for tray & sleeve boxes?
The minimum order is 100 units. Pricing improves at higher quantities, with per-unit cost dropping substantially by 1,000 and 5,000 units.
How much do custom tray & sleeve boxes cost?
Around $3.00 per unit at 100 units, dropping to around $0.95 at 5,000 units, for a single-color print on standard board before any finishes. Use the price calculator on this page for an estimate matched to your size, material, and finish.
What are tray & sleeve boxes typically used for?
Common uses include Macarons and confections, Jewelry, Premium cosmetics. If your product doesn't fit one of these categories, our team can still recommend the right style for it.
Do you provide design or dieline support?
Yes - dieline templates and basic design support are included free with your order. You don't need finished artwork to request a quote.
Related sleeve styles
Ready to order tray & sleeve boxes?
Get a firm price and turnaround from our team - no artwork required to start.
Or call +1-312-910-5253
Helpful guides
- Which Packaging Sleeve Style Is Right for Your Product?A plain guide to choosing between belly bands, box sleeves, window sleeves, tray sleeves and more, based on what you sell and how you sell it.
- How to Measure a Packaging SleeveStep-by-step instructions for measuring the length, width and height of your product for a custom sleeve, with clearance tips.
- How Much Do Custom Packaging Sleeves Cost?Real per-unit prices for custom sleeves, what makes the price go up or down, and simple ways to lower your cost without hurting the look.
