CustomPackaging Sleeves
Custom tab-lock sleeves sample

Custom Tab-Lock Sleeves

From $0.36/unitThat's the price at 5,000+ units. Orders start at 100 units, from $1.50/unit - see the quantity prices below.

A sleeve secured with a folding locking tab instead of glue, for a tool-free assembly.

  • Made to your exact size - no stock sizes
  • Free dieline templates and a digital proof before we print
  • Shipping included - delivered in about 2 weeks
  • Prints like your approved proof, or we replace or refund it

Customize your order

1. Your product's sizeEnter the size of the item going inside the sleeve. We automatically add clearance so the sleeve fits - no need to size up yourself.

We'll make your sleeve 6.1 x 3.1 x 2 in (clearance added). Not sure of your size? Use the measuring guide or request a quote without it.

2. Material and print
3. Finishes and extras
4. Quantity
QtySaveTotalPer unit

Not sure about sizes or finishes? Call +1-312-910-5253 and we'll help.

Order size
Low minimums
Delivery
About 2 weeks
Shipping
Included
Free proof
Every order

About tab-lock sleeves

Skipping glue means no adhesive-line setup cost and a sleeve that can be assembled and packed out by hand on the customer's own production line.

A tab-lock sleeve closes with a folding tab that locks into a slot, so there's no glue, no tape and no tools. It arrives flat, folds up in seconds and holds its shape. Because it needs no adhesive, it also suits people who assemble packaging themselves.

It's a good choice for small businesses that pack in-house, pop-up stalls, subscription boxes and anyone who wants to keep stock flat until it's needed. The sleeve holds closed for display and handling, so treat it as the branded outer layer around a product or box that is already protected.

Specifications

MaterialKraft, SBS / C1S, Recycled Board, Corrugated (E/F-Flute)
Sleeve StyleSlide-on, with optional glued seam or locking tab
Supply FormatFlat, pre-glued, or with adhesive strip
AssemblyMinimal - folds or slides into shape
PrintingOffset lithography, CMYK or Pantone (PMS)
Print CoverageOutside only, or outside and inside
Finishing OptionsFoil Stamping, Embossing / Debossing, Spot UV, Soft-Touch
Custom Die-CutAvailable
Dieline & Design SupportAvailable on request, free of charge

How to measure for tab-lock sleeves

How length, width, and height are measured on a boxLengthWidthHeight
  • Same clearance rules as a standard box sleeve, plus a little extra at the locking edge for the tab to fold.
  • If your product has an unusual shape, ask us for a sample dieline before ordering.

Need a flat template for this size? Make a free dieline. Full step-by-step instructions: How to Measure a Packaging Sleeve.

Recommended for

Frequently asked questions

Does a tab-lock sleeve need glue?

No. A tab-lock sleeve closes with a folding tab that locks into a slot, so you don't need glue, tape or any tools. It folds flat for storage and takes seconds to assemble.

Do packaging sleeves have interlocking tabs?

They can. Interlocking or locking tabs are one way to close a sleeve without adhesive. If you prefer, a peel-and-seal adhesive strip is also available in the options.

Is a tab-lock sleeve strong enough for shipping?

The locking tab holds the sleeve closed for display and handling. It isn't a shipping carton, so keep it as the outer branding layer on a protected inner box.

Who uses tab-lock sleeves?

Small businesses and fulfillment teams that assemble in-house, pop-up vendors, subscription boxes and anyone who wants flat storage and quick set-up.

What's the minimum order quantity for tab-lock sleeves?

The minimum order is 100 units. Pricing improves at higher quantities, with per-unit cost dropping substantially by 1,000 and 5,000 units.

How much do custom tab-lock sleeves cost?

Around $1.50 per unit at 100 units, dropping to around $0.36 at 5,000 units, for a single-color print on standard board before any finishes. Use the price calculator on this page for an estimate matched to your size, material, and finish.

What are tab-lock sleeves typically used for?

Common uses include Retail displays needing on-site assembly, Small-batch fulfillment, Subscription boxes. If your product doesn't fit one of these categories, our team can still recommend the right style for it.

Do you provide design or dieline support?

Yes - dieline templates and basic design support are included free with your order. You don't need finished artwork to request a quote.

Related sleeve styles

Ready to order tab-lock sleeves?

Get a firm price and turnaround from our team - no artwork required to start.

Or call +1-312-910-5253

Your quote cart

Your quote cart is empty.

Browse sleeve styles